Enabling Quality, Safety, and Confidence in Viral Vector Manufacturing
AAV and LVV testing is a critical component of gene and cell therapy development, supporting product safety, potency, purity, and regulatory compliance. As viral vector platforms continue to diversify—and regulatory expectations evolve—developers face increasing analytical complexity across every stage of development.
Charles River delivers GMP‑compliant viral vector analytical testing designed to help gene and cell therapy developers define critical quality attributes (CQAs), meet global regulatory expectations, and maintain control of their analytical methods from early research through commercial release.
Comprehensive Viral Vector Testing Across Critical Quality Attributes
We provide end‑to‑end viral vector testing aligned with FDA, EMA, and global regulatory expectations.
Identity & Characterization
- Vector genome confirmation and sequencing
- Capsid integrity and structural characterization
- Transgene verification and genetic stability
- Next-generation sequencing (NGS) for deep characterization
Potency & Infectivity
- Product‑specific viral vector potency assays
- Infectivity and transduction efficiency testing
- Functional bioassays aligned to mechanism of action
- Phase‑appropriate assay development and validation
Purity
- Host cell protein and residual DNA analysis
- Empty/full capsid ratio determination
- Process‑related impurity testing
Safety
- Replication‑competent virus testing (RCL, RCA, RCV)
- Sterility, endotoxin, and mycoplasma
- Adventitious agent detection using NGS
Expertise Across Viral Vector Platforms
Our scientists support vector‑specific analytical strategies tailored to each modality's unique challenges:
- AAV vectors – capsid heterogeneity, genome integrity, potency variability
- LVV – Lentiviral vectors (LVVs) are crucial for cell and gene therapy, requiring extensive testing to ensure safety for CAR-T cell therapy, replication competence, infectivity, and transgene expression. Find out more about their role and why testing is essential in this webinar, The Importance of Lentivirus Testing
- Adenoviral and retroviral vectors – safety, identity, and potency testing
Learn more about our comprehensive testing of Recombinant Adeno-Associated Virus (rAAVs).
Testing Panel
Speed your regulatory path with access to a comprehensive panel of prequalified assays already included in global gene therapy submissions. Our platform methods streamline validation, reduce variability, and give you a faster, more confident route to regulatory approval. Explore our Viral Vector Test Panel Generator, a tool that provides personalized recommendations tailored to your specific testing needs, ensuring a smoother pathway to regulatory approval.
Example Testing Table for Viral Vector Testing Services
| QC Attributes | Typical Test Methods | Material tested | |
|---|---|---|---|
| Infectious titer | TCID50 | Unpurified Bulk Harvest (UBH), Bulk Drug Substance (BDS), vialed drug product (vDP) | Strength |
| Genomic Titer | ddPCR | UBH, BDS, vDP | |
| Potency | Full development capabilities | BDS/vDP | |
| Bioburden | USP/EP with verification | UBH, BDS | Safety |
| Mycoplasma | USP/EP with mycoplasmastasis | UBH | |
| In vitro adventitious agents | 28-day culture using three indicator cell lines | UBH | |
| Endotoxin | LAL/chromogenic method | BDS, vDP | |
| Replication Competent (AAV or LV) | culture/qPCR | UBH (supernatant and cells) | |
| Sterility | USP/EP with Bacteriostasis/fungistasis | vDP | |
| Osmolality | USP/EP | vDP | Purity |
| Vector Purity | SDS-PAGE and Silver Staining | vDP | |
| Empty/Full Analysis | Analytical Ultracentrifugation Cryo-EM | BDS | |
| Capsid Titer | ELISA | BDS | |
| pH | USP/EP | vDP | |
| Residual HCP | ELISA | BDS | |
| Residual HCD | qPCR | BDS | |
| Residual plasmid DNA | Kanamycin qPCR | BDS | |
| Residual DNA (e.g. E1A, E1B, SV40) | qPCR | BDS | |
| Residual Benzonase | ELISA | BDS | |
| Residual Affinity Ligand | ELISA | BDS | |
| Residual PEI | HPLC | BDS | |
| Residual Tween | HPLC | BDS | |
| Aggregation | Dynamic Light Scattering/HPLC | vDP | |
| Appearance | visual inspection | vDP | |
| Genome Sequencing | Sanger/NGS | BDS | Identity |
*Charles River creates fully customized assay packages to fit the requirements of each testing project.
Viral Vector Testing Panel Generator
Speed your regulatory path with a tailored recommendation for a comprehensive testing panel that suits your unique project requirements. Our platform methods streamline validation, reduce variability, and give you a faster, more confident route to regulatory approval.
Get Started
Designed to Reduce Risk, Not Create Dependencies
Gene therapy developers increasingly face delays when analytical methods are owned and controlled by CDMOs. Limited transparency, assay inaccessibility, and transfer challenges can slow IND timelines and complicate scale‑up. Charles River takes a different approach.
Key Differentiators
- Method Transparency & Ownership: Assays developed to support sponsor control and easy transfer—not CDMO lock‑in.
- Regulatory‑Aligned from Day One: Testing strategies designed to support IND, CTA, IMPD, and BLA submissions.
- Phase‑Appropriate & Scalable: Build early methods with late‑stage and commercial requirements in mind.
- NGS‑Enabled Modern Testing: Advanced viral safety and characterization tools aligned with evolving regulatory expectations.
- Global Capacity & GMP Compliance: Consistent, scalable testing across a worldwide laboratory network.
Real-time, secure access to your data
Our innovative ApolloTM platform gives you secure, cloud-based real-time access to your sample data, milestones, and documents. With it, you can submit sample submission forms, track samples, and exchange documents all in one place — ensuring accuracy and saving time.
Frequently Asked Questions (FAQs) About Viral Vector Testing Services
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What is a viral vector?
Viral vectors are typically modified to remove genes that cause disease or replication, making them safe for use in gene therapy. They are designed to deliver the desired genetic material (DNA or RNA) into cells for therapeutic purposes.
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What are the most common viral vector systems?
Adenoviruses, adeno-associated viruses, retroviruses, and lentiviruses are commonly used viral vectors in experimental and clinical settings due to an overall balance of how much DNA they can carry, how long they maintain gene expression for the types of cells they target, and the types of immune responses targeting the viruses. Determining the right viral vector can save valuable time and quicken your time to market.
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What analytical methods are used in AAV capsid full/empty ratio analysis?
We conduct detailed AAV purity assessments, testing for host cell proteins (HCPs), host cell DNA/RNA, specific DNA contaminants, residual antibiotics, and detergents using PCR, Picogreen, ELISA, LC-MS, and HPLC. Our particle analysis and capsid characterization use AUC, cryo-TEM, CE-SDS, and DLS to determine empty/full ratios and ensure product consistency. Watch this webinar to hear what industry experts have to say about phase-appropriate empty/partial/full capsid characterization: Characterization and Release Testing for AAV Therapies
